The Lemon Index2003 Volvo S40. Advanced data.
The raw numbers: engines, recall campaign numbers, failure mileage and manufacturer communications.
Complaints by system
| System | Share of complaints |
|---|---|
| Transmission & drivetrain | 33% |
| Fuel system, gasoline | 22% |
| Tires | 11% |
| Equipment & accessories | 11% |
| Suspension | 11% |
One complaint can name more than one system, so shares can add to more than 100%.
Severity, all complaints
| Total | Crashes | Fires | Injuries | Deaths | Tows |
|---|---|---|---|---|---|
| 9 | 0 | 0 | 0 | 0 | 0 |
As reported by owners to NHTSA. Not verified.
Recall campaigns 2
03V424000 Oct 2003 Fuel System, Gasoline
Defect. ON CERTAIN SEDANS AND STATION WAGONS, THERE MAY BE A FUEL LEAK FROM THE FUEL RAIL DUE TO INADEQUATE WELDING.
Risk. FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
Remedy. DEALERS WILL INSTALL A V-CLAMP TO THE FUEL RAIL. OWNER NOTIFICATION BEGAN ON JANUARY 28, 2004. OWNERS SHOULD CONTACT VOLVO AT 1-800-458-1552.
03V284000 Aug 2003 Equipment / Other / Labels
Defect. CERTAIN PASSENGER CARS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." THE SECOND ISOFIX GUIDE WAS NOT INSTALLED IN THESE VEHICLES AND, IN CERTAIN CASES, THE OWNER'S MANUAL ISOFIX INFORMATION IS INCORRECT.
Risk. THIS DOES NOT MEET THE REQUIREMENTS OF THE STANDARD.
Remedy. OWNERS WILL RECEIVE A LETTER/PACKAGE CONSISTING OF THE SECOND ISOFIX GUIDE WITH INSTALLATION INSTRUCTIONS, AND IN CERTAIN CASES, THE CORRECTED OWNER'S MANUAL MAY BE PROVIDED. IF THE OWNER WANTS TO TAKE THEIR VEHICLE TO A VOLVO DEALER FOR INSTALLATION OF THE GUIDE, IT WILL BE PERFORMED AT NO CHARGE TO THE OWNER. OWNER NOTIFICATION BEGAN ON DECEMBER 19, 2003. OWNERS SHOULD CONTACT VOLVO AT 1-80
Manufacturer communications 161
Volvo filed 161 service communications for this car with NHTSA.
- The 5 speed automatic transmission, aw55-50/51, has a bolt on top that anchors the b4 band, which
- VOLVO CARS SERVICE AND PARTS BUSINESS Service Manager Bulletin TITLE : The Volvo Replacement…
- Transmission control module (tcm) upgrades available to correct complaints/symptoms
Engines and drivetrains 1
| Engine | Transmission | Drive | City / hwy / combined | Fuel | Fuel cost/yr |
|---|---|---|---|---|---|
| 1.9L 4-cyl turbo | Auto 5-spd | FWD | 19 / 27 / 22 | Premium | $3,500 |
EPA test versions for this model year. Fuel cost is the EPA's current estimate, not the price in that year.
YouTube repair topics
200 videos about the 2000–2004 Volvo S40, 3.9M views.
| Topic | Videos | Views |
|---|---|---|
| Fuel pump, filter & tank | 2 | 249K |
| Intake, EGR & engine sensors | 4 | 193K |
| Starter, alternator & belts | 2 | 109K |
| Steering & suspension | 4 | 107K |
| Cooling system | 2 | 77K |
| Heat, A/C & blend door | 1 | 53K |
| Infotainment, battery & electrical | 2 | 36K |
| Driveshaft, axles & 4x4 | 1 | 32K |
Nearby model years
Sources: NHTSA complaints, recalls, investigations and manufacturer communications; EPA fuel economy data; YouTube video titles. Complaints are owner reports, not proof of a defect.
Updated · Free to use with credit: Source: The Lemon Index (lemonindex.com)
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