The Lemon Index2002 Volvo S40. Advanced data.
The raw numbers: engines, recall campaign numbers, failure mileage and manufacturer communications.
Failure mileage by system
Half of owners who gave a mileage reported the problem between 5,000 and 72,872 miles. Median 48,000, from 6 complaints with a mileage.
Mileage owners typed into their NHTSA complaint, all complaints for this model year. People report some problems late, so read it as a range.
Complaints by system
| System | Share of complaints |
|---|---|
| Brakes | 19% |
| Electrical | 19% |
| Airbags | 12% |
| Lights | 12% |
| Engine | 12% |
One complaint can name more than one system, so shares can add to more than 100%.
Severity, all complaints
| Total | Crashes | Fires | Injuries | Deaths | Tows |
|---|---|---|---|---|---|
| 16 | 3 | 0 | 2 | 0 | 0 |
As reported by owners to NHTSA. Not verified.
Recall campaigns 1
03V284000 Aug 2003 Equipment / Other / Labels
Defect. CERTAIN PASSENGER CARS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." THE SECOND ISOFIX GUIDE WAS NOT INSTALLED IN THESE VEHICLES AND, IN CERTAIN CASES, THE OWNER'S MANUAL ISOFIX INFORMATION IS INCORRECT.
Risk. THIS DOES NOT MEET THE REQUIREMENTS OF THE STANDARD.
Remedy. OWNERS WILL RECEIVE A LETTER/PACKAGE CONSISTING OF THE SECOND ISOFIX GUIDE WITH INSTALLATION INSTRUCTIONS, AND IN CERTAIN CASES, THE CORRECTED OWNER'S MANUAL MAY BE PROVIDED. IF THE OWNER WANTS TO TAKE THEIR VEHICLE TO A VOLVO DEALER FOR INSTALLATION OF THE GUIDE, IT WILL BE PERFORMED AT NO CHARGE TO THE OWNER. OWNER NOTIFICATION BEGAN ON DECEMBER 19, 2003. OWNERS SHOULD CONTACT VOLVO AT 1-80
Manufacturer communications 157
Volvo filed 157 service communications for this car with NHTSA.
- Technical Journal TITLE : The Error Frame Finder (EFF) can be an aid in fault tracing…
- The diagnosis of front and rear oxygen sensors can prove difficult since the operation of the…
- Transmission control module (tcm) upgrades available to correct complaints/symptoms
Engines and drivetrains 1
| Engine | Transmission | Drive | City / hwy / combined | Fuel | Fuel cost/yr |
|---|---|---|---|---|---|
| 1.9L 4-cyl turbo | Auto 5-spd | FWD | 19 / 27 / 22 | Premium | $3,500 |
EPA test versions for this model year. Fuel cost is the EPA's current estimate, not the price in that year.
YouTube repair topics
200 videos about the 2000–2004 Volvo S40, 3.9M views.
| Topic | Videos | Views |
|---|---|---|
| Fuel pump, filter & tank | 2 | 249K |
| Intake, EGR & engine sensors | 4 | 193K |
| Starter, alternator & belts | 2 | 109K |
| Steering & suspension | 4 | 107K |
| Cooling system | 2 | 77K |
| Heat, A/C & blend door | 1 | 53K |
| Infotainment, battery & electrical | 2 | 36K |
| Driveshaft, axles & 4x4 | 1 | 32K |
Nearby model years
Sources: NHTSA complaints, recalls, investigations and manufacturer communications; EPA fuel economy data; YouTube video titles. Complaints are owner reports, not proof of a defect.
Updated · Free to use with credit: Source: The Lemon Index (lemonindex.com)
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